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Silicon Packaging Technology Engineer

  • Meta
  • Sunnyvale, United States
  • $150,000 – $220,000

Reality Labs is delivering Meta's vision through AI-powered wearable products. The compute performance, power efficiency, and form factor requirements demand custom silicon with cutting-edge packaging solutions. We are seeking a Silicon Packaging Technology Engineer to join our team and drive advanced packaging technology from concept through productization for next-generation consumer hardware.

Responsibilities
Lead development and roadmap creation for advanced and disruptive packaging technologies (hybrid bonding, TSV, fan-out, SiP, flip chip, SMT, solder ball attach, and assembly processes)
* Establish and manage relationships with foundries, OSATs, substrate suppliers, and material suppliers to support package development activities
* Influence and align OSAT and foundry partners' roadmaps with Meta's custom silicon packaging roadmap
* Collaborate cross-functionally with internal teams (silicon design, architecture, system, thermal, mechanical) and external partners (design houses, OSATs, substrate vendors) to ensure manufacturability, integration, and reliability
* Support test vehicle (TV) design, process feasibility, simulation, and design rule/DFM checks with emphasis on thermo-mechanical reliability
* Drive Design of Experiments (DOEs) for initial builds, product qualification, and sustaining activities
* Lead triage efforts for unexpected inline process, equipment, and quality issues; drive root cause failure analysis (FA) and corrective actions with partners
* Evaluate and address chip-package interaction (CPI) effects, board-level reliability (BLR), and component-level reliability (CLR) through simulation, testing, and data analysis
* Track technology gaps, reliability risks, and yield issues; compile and maintain POR, TOR, FMEA, and related KPIs
* Stay updated on advanced packaging technologies and market trends and identify emerging technologies
* Travel both domestically and internationally up to 10% of the time

Qualifications
Bachelor's degree in Computer Science, Computer Engineering, relevant technical field, or equivalent practical experience
* 12+ years of experience in advanced silicon packaging development, process integration, and manufacturing
* Ability to work with mechanical and thermal constraints to co-optimize package architecture for demanding form factors
* Demonstrated cross-functional collaboration with internal teams and external partners (foundry, OSAT, substrate vendors, ODMs)
* Experience taking products from concept to prototyping and production, including manufacturing specifications, vendor qualifications, and yield/cost optimization
* Bachelor's degree in Materials Science, Electrical Engineering, Mechanical Engineering, Chemical Engineering, or a relevant technical field Master's or PhD degree in a relevant engineering discipline
* Experience with board-level and component-level reliability testing and qualification (JEDEC standards)
* Strong DOE methodology, statistical data analysis, and process characterization skills
* Experience driving failure analysis (FA) — including physical FA techniques, fault isolation, and root cause determination
* Excellent problem-solving and communication skills; the ability to influence cross-functional stakeholders
* Track record of successful complex package product qualification with OSATs
* Experience with a broad range of packaging technologies: WLCSP, fan-out RDL, WoW, CoW, PoP, SiP, flip chip, and 3D stacking
* Strong understanding of chip-package interaction (CPI), thermo-mechanical stress, and warpage management
* Ability to work independently, manage multiple programs, and travel internationally (typically once per quarter)

Skills

  • Advanced packaging technologies
  • Hybrid bonding
  • TSV
  • Fan-out
  • SIP
  • flip-chip
  • DFM

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